Pulp Mold Die
Find out various types of pulp mould die for paper tray making machine
Pulp Mold Dies Types for Paper Tray Production
Pulp Mold Dies, which are also known as pulp mould, paper tray mold, is a consumable part in pulp molding machine, for common molded paper tray products such as egg trays, cup holders has simple structure, they can be interchanged when it need a replacement. When it comes with industrial padding and cushioning, the shape and sizes are totally different. It is required that finished paper tray product has same thickness for any part of it, no matter what the shape it formed.
Why Choose Us
Pulp Molds We Supply
Pulp molding mold design is an important business of Agico, we have design department, model workshop, casting workshop, CNC processing workshop and fitter assembly workshop, all mold die products are designed by computer with high precision and good forming effect.
- Our molds are of the highest precision and accuracy, We have advanced CAD computerized design system and CNC mold equipment. This ensures that our clients receive paper tray products with smoother shapes that meet their needs perfectly.
- For clients with specific design requirements or parameters, we also offer tailor-made molds. These can be crafted to your exact specifications, ensuring that the final product is just as you envisioned it.
- We use Aluminum Plate and Stainless Mesh and pre-forming technology in the mold-making process, resulting in better-looking molds with a longer service life. This ensures that our clients get the best possible value for their investment.
- From the structure design of paper tray packaging products and paper tray mold to the processing, assembly and debugging of pulp mold are all completed in Agico.
- It can be customized according to the design and style provided by the user, but also according to the product user need to package.
Why Choose Us
Pulp molding mold design is an important business of Agico, we have design department, model workshop, casting workshop, CNC processing workshop and fitter assembly workshop, all mold die products are designed by computer with high precision and good forming effect.
Highest Precision
Our molds are of the highest precision and accuracy, We have advanced CAD computerized design system and CNC mold equipment. This ensures that our clients receive paper tray products with smoother shapes that meet their needs perfectly.
Tailor Made
For clients with specific design requirements or parameters, we also offer tailor-made molds. These can be crafted to your exact specifications, ensuring that the final product is just as you envisioned it.
Metal Material
We use Aluminum Plate and Stainless Mesh and pre-forming technology in the mold-making process, resulting in better-looking molds with a longer service life. This ensures that our clients get the best possible value for their investment.
- From the structure design of paper tray packaging products and paper tray mold to the processing, assembly and debugging of pulp mold are all completed in Agico.
- It can be customized according to the design and style provided by the user, but also according to the product user need to package.
Are You Looking for Egg Tray Mold Die Manufacturer
Choose Various Pulp Mold Dies from AGICO
We are a professional manufacturer specializing in the design and production of complete egg tray production lines. In the egg tray production line, the choice of egg tray molds is crucial. To assist customers in selecting a suitable egg tray mold, we typically engage in in-depth communication with customers to understand their needs, especially the weight range and shape of eggs locally.
Pulp Molds Manufacture
AGICO with its own department for designing paper pulp mold is able to manufacture high quality mold for all kinds of paper tray making machines, for example: egg tray mold, egg carton mold, apple tray mold, wine bottle tray mold, seeding tray mold, shoe tray mold, etc.gi
Egg Tray Mold Materials
Plastic Mold
Aluminum Mold
Copper Mold
Egg Tray Mold Die Dimension List
Our egg trays and egg cartons can be designed and customized to different quantities and specifications according to customer requirements, such as egg trays for 30 eggs per pcs, 20 eggs per pcs, cartons for 4 eggs per pcs, 9 eggs per pcs, 10 eggs per pcs, 12 eggs per pcs, 18 eggs per pcs, etc. Here are most frequently used egg tray dimension used for egg packing:
| Packing egg range | Dimensions of egg tray (mm) |
|---|---|
| medium-sized egg | 290*290 |
| Large-sized egg | 300*300 |
| extra small- sized egg | 280*285 |
| medium-sized egg | 295*295 |
| Medium and small sized egg | 290*295 |
| Large-sized egg | 310*310 |
| Large-sized egg | 310*310 |
| Large-sized egg | 295*295 |
| Large-sized egg | 298*298 |
| medium-sized egg | 297*297 |
| medium and large-sizedegg | 298*300 |
| small- sized egg | 285*290 |
| Large-sized egg | 305*305 |
| extra large-sized egg | 320*320 |
| small- sized egg | 292*292 |
| extra small- sized egg | 280*280 |
| Packing egg range | Dimensions of egg tray (mm) |
|---|---|
| extra large-sized egg | 320*320 |
| small- sized egg | 292*292 |
| extra small- sized egg | 280*280 |
| small- sized egg | 290*290 |
| small- sized egg | 290*290 |
| small- sized egg | 294*294 |
| small- sized egg | 290*290 |
| small- sized egg | 295*295 |
| medium-sized egg | 297*297 |
| medium and large-sizedegg | 290*295 |
| Large-sized egg | 310*310 |
| Medium and small sized egg | 295*300 |
| Large-sized egg | 315*315 |
| medium and large-sizedegg | 292*292 |
| medium and large-sizedegg | 293*299 |
| Large-sized egg | 308*308 |
| Product Name | Egg tray Mold |
|---|---|
| Material | Plastic/Aluminum/Copper |
| Application | Egg Tray Forming Machine |
| Warranty | 12 months |
| Condition | New |
| Specification | 30 Cells |
| Port | Qingdao /Tianjin Port, China |
| Payment terms | T/T,L/C or others |
We can also combine various specifications on one mold according to customer needs, allowing customers to achieve maximum production of egg trays and egg cartons in the most economical way, we can help customers greatly reducing mold usage and production costs.
AGICO Guidance of Eggtray Mold Replacement
AGICO paper tray mold manufacture and design department provide mold design and technical support for customers, as well as egg tray mold replacement for other paper tray mold, this department is consisted of engineering supervisor, CNC processing supervisor and engineers, project engineer, mold design engineer, Sample commissioning technician.
Different egg tray machine models have different size and structure, with same working principle. This is an egg tray mold replacement guidance of an egg tray making machine with 1000-1500 pcs/h capacity. You can arrange professional engineers to replace mold according to the following sequence.
- Before replace egg tray mold or other type mold, please check the forming mold electric control cabinet is powered off; the air compressor is powered
- Prepare materials and tools for installation such as rubber gasket, etc.
- The color of different parts in the drawing is only for easy understanding, real color of the equipment might be different.
Advantages of Pulp Mold Die Manufacture from AGICO
Raw Material of Paper Tray Mold Die
- High corrosion resistance and hardness, better heat endurance than plastic
- Good weldability for easy maintenance work
- Can be machined easily which makes the manufacture more efficient.
- Stainless net are made into different shapes square, rectangular, hexagonal, etc, it is installed covered on pulp mold dies to separate extra pulp and water in the pulp forming process.
Reasonable Mold Design
Good quality pulp mold die will guarantee the working efficiency of pulp molding machine, pulp mold die supplied by Agico has following features:
- Dimension all the opening , travel &clearance
- Make sure there is enough space for drainage
- Mold die can be adjusted easily for maintenance
- Mold die with fillet design to make molded paper tray product not easy to break.
Pulp Mold Dies, which are also known as pulp mould, is a consumable part in pulp molding machine, for common molded paper tray products such as egg trays, cup holders has simple structure, they can be interchanged when it need a replacement. When it comes with industrial padding and cushioning, the shape and sizes are totally different. It is required that finished paper tray product has same thickness for any part of it, no matter what the shape it formed.
Pulp Mold Die Classification of Pulp Mold Machinery
AGICO designs and manufactures 2 types of pulp molding dies and hot press mold dies, pulp molding dies are made for various pulp molding machines for paper tray product, its contains 2 parts: pulp forming mold and transfer mold.
- Applicable model equipment: various pulp molding production lines.
- Customized processing: customized manufacturing according to different models.
- Professional design team: The products are all designed by computer, CNC machining, high precision and good effect.
Select Egg Tray Mold According to Paper Tray Machine Capacity
The egg tray mold is suitable for production volumes ranging from ( 1000 pieces/hour – 10000 pieces/hour). We will also select the optimal production line output for egg trays based on local egg demand and sales, and customize the design according to the customer’s local materials, fuels, and site area, enabling customers to design and manufacture the best production line design, and achieve equipment configuration under existing production conditions.
Customized Aluminum Mold and Plastic Mold
Our aluminum molds generally have a service life of over 15 years. We can also provide various models of plastic molds for customers to achieve the fastest return on investment.After purchasing our egg tray production line, customers can also produce egg cartons, fruit trays, wine bottle trays, and some industrial disposable packaging products by replacing molds. Typically, our molds are suitable for the minimum production volume when paired with the ZMDT3X1 egg tray forming equipment. If you have special requirements, we hope to discuss them further.
Quote Paper Egg Tray Mold From AGICO Now !
How to Order Egg tray Mold from AGICO
1. Common Egg Tray Mold Dimension
Customer can provide us the dimension data of egg trays in the form of drawing, AGICO will supply the egg tray mold over 98% similarity and will send customer the mold charting/diagram for customer confirmation.
If the customer owns chicken farms, we also match suitable models and molds based on the daily egg production quantity. Egg tray molds are available in plastic and aluminum materials. We select the appropriate material based on the customer’s budget and production volume to save costs.
| Mold | Cavity Diameter | Cavity Depth | Outer Dimension |
|---|---|---|---|
| NO 45 | 51 | 44 | 290*290 |
| NO 47 | 53 | 43 | 290*290 |
| NO 49 | 56 | 46 | 295*295 |
2. Customized Egg Tray Mold Dimension Data
Please provide egg tray samples to us if the egg tray dimension is not included in our egg tray dimension list table, egg tray sample will provide the most accurate dimension for the egg tray mold manufacture process.
If the customer is unsure about the mold type, they can simply send us the egg tray product they need, and we will use our 3D scanning system to measure relevant data to create the 3D drawings of the required egg tray for customer confirmation. Only after customer confirmation do we proceed with further mold design, processing, and production.
Throughout the design to processing process, we have strict quality control mechanisms to ensure that each egg tray mold meets the customer’s requirements. After the customer receives the egg tray mold, we also guide proper installation and post-maintenance to extend the life of the egg tray mold.
3. If Customer can’t Supply Samples
Please measure the egg trays samples as per our instruction(method of measurement) and fill in below table to us.
| Outer Dimension ( Length ) | Outer Dimension (Width ) | Cavity Length |
|---|---|---|
| _ | _ | _ |
| Cavity Width | Cavity Diameter | Cavity Depth |
| _ | _ | _ |
| In order to supply you more exact mold/egg trays, we hope you can measure your samples at least 3 times and provide us average value then. | ||
If you are looking for Paper Tray Mold, feel free to contact AGICO Now by Email or Call for Help.
How to Extend the Service Life of Egg Tray Molds
- Regular Cleaning: Regularly clean the surface and interior of the egg tray molds to remove impurities and residual pulp, ensuring a smooth surface and preventing corrosion and pulp accumulation.
- Periodic Inspection: Periodically inspect various components of the molds, especially the mold mesh and mold cavities, to identify problems and promptly repair or replace them to prevent further damage.
- Proper Usage: Avoid excessive use or overload operations of the molds, and try to avoid impacts or excessive force application to reduce mold fatigue and damage.
- Maintenance Records: Establish maintenance records for the egg tray molds, recording maintenance time, maintenance content, and issue feedback to promptly identify and resolve potential problems.
- Operator Training: Provide training to operators on the use and maintenance of egg tray molds, enhancing their awareness and skills in mold maintenance to reduce damage caused by improper operation.
