Shoe Tray Making Machine

Production Capacity: 2500 pieces/h

Raw Material:   waste paper 

Workers Need:  2-3 

Final Product:  paper shoe tray, cardboard shoe insert

Cardboard shoe insert making machine makes shoe supports cardboard tree to help maintain the original shoe shape, prevent creases and cracking, and absorb moisture from the lining of the shoes. Agico developed 1-sided, 4-sided, 8-sided cardboard shoe tray making machine for customer, with 3-6 mold on each side. As cardboard shoe insert shape is different according to the shoes, the cardboard shoe insert mold need to be customized according to the size and shape of the shoes.

Output of cardboard shoe insert making machine is decided by the mold numbers on the rotary drum of pulp molding machine, Agico is able to provide from 1000 pieces/h model to 7000 pieces/h model.

Working Process of Shoe Tray Making Machine

The same as egg carton production line, it is composed of 4 main part, pulping system, molding system, drying system and packing system. 
 
1. Hydraulic pulper will process the pulp, water and additives into fine paper pulp, which is called proportioning, then the pulp is pumped to the pulp pool of cardboard shoe insert making machine for pulp molding.
 
2. Pulp molding machine will gather a layer of pulp on the surface of cardboard shoe insert mold, then it is transferred to the conveyor by transferring mold.
 
3. Cardboard shoe insert is dried by civil engineering drying or metal drying method 
 
4.Cardboard shoe insert will be further processed by hot pressing machine for better hardness and surface conditions. 

Special Forming Equipment-Hot Press Machine

Hot Press Machine for Shoe Tray Production

Except for the common auxiliary equipment, cardboard shoe insert production line adopts a hot press machine to make the final product with high hardness and better surface conditions, with pressure and temperature adjusted properly, the quality of cardboard shoe insert is improved, and stacking of cardboard shoe insert is much easier for the compact structure.

Advantages of Cardboard Shoe Insert Making Machine

Cheap Raw Material

Raw material of cardboard shoe insert can be various kind of waste paper, it’s very easy and cheap to buy, such as old books, newspapers, scrap paper, etc. Cheap Raw Material makes the cardboard shoe insert business profitable.

High Quality Standard

Although the production process of cardboard shoe insert is simple, there are a series of equipment involved, hot press machine is one extra equipment for ensure high quality of cardboard shoe insert.

Custom Production Line Design

Each customer has different situations, for example the raw material type, final product dimension, factory site conditions, so you can have pulp mold die customized, pulp making system customized – pulp pools can be built on the ground or under the ground.

Cardboard Shoe Insert Making Machine Models Specification

Model ZMDTF3-1 ZMDTF4-1 ZMDT3-4 BTF-4-4 ZMDT3-8 ZMDT-4-8 ZMDT-5-8
Production capacity(pieces/h) 1000 1500 2000 2500 3000 4000 5000
Forming mould quantity 3 4 12 16 32 40 60
Total power (kw) 34 41.2 53.7 57 90 150 153
Electricity consumption (kw/h) (70% of the total power) 23.8 28.84 37.59 39.9 63 105 107.1
Labor force 3-5 4-6 4-6 4-6 5-7 5-7 5-7
Materials consumption (kg/h) Paper 85 102 170 212 298 425 459
Water 255 306 510 636 894 1275 1377
Fuel consumption Coal 50 60 83 104 125 208 208
Natural gas 22-32 26-36 37-47 46-56 56-66 92-103 92-103
Diesel 18-28 22-32 30-40 38-48 46-56 77-87 77-87

Cardboard Shoe Insert Production Line Drying Solutions

Drying type Material(kg/h) Power(kw/h) Fuel(kg/h)
Paper Water Coal Gas(m³/h) Diesel LPG
Natural drying 170 510 32.6
Civil engineering 45.3 83 37-47 30-40 30-40
Single layer metal 45.3 37-47 30-40 30-40
Multilayer metal 45.3 37-47 30-40 30-40
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